محتوى الملخص الجزء الرابع: تجميع واعادة غواصة وحدة المضخة
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1 دليل آيفية تصليح المضخة أجي في الريف ستورت فالس محتوى الملخص تمهيد: ماذا يحتاج العمل وا سماء ا جزاء المضخة الجزء الا ول: تفكيك وحدة الرأس الجزء الثانى: استخراج غواصة وحدة المضخة الجزء الثالث: فتح وفحص غواصة وحدة المضخة الجزء الرابع: تجميع واعادة غواصة وحدة المضخة الجزء الخامس: تجميع وحدة الرأس Contents Introduction: Personnel, Pump parts and materials 1 Disassembly of the head unit 2 Extraction of the submersible pump unit 3 Checking the submersible pump unit 4 Reassembly and reinsertion of the submersible pump unit. 5 Reassembly of the head unit A guide to fixing Ajay water pumps in the field Stuart Vallis
2 شكر ا لفريق العمل: المهندس مبارك البشمهندس نافع والمساعد عبداالله. شكرا لسيد الساهر الهارون من حكومة السودان وسكان جروف وعرفة. شكرا لمدرس اللغة العربية ماجن عبدل رحمن With thanks to the team Engineer Mubarak, Nafei and Abdallah. Thanks to government agent Al Sahr Al Haroun and the people of Juruf and Arafa. Thanks also to my Arabic teacher Mazen Abdel Rahman. صورة : 1.1 الفريق بجانب مضخة مكسورة في القرية آفني دارفور Photo 1.1 The team at a broken waterpump in Kafanii - Darfur. 2
3 تمهيد: ماذا يحتاج العمل وا سماء ا جزاء المضخة Introduction: Personnel, Pump-parts and materials ماذا يحتاج العمل 1. يجب أن يكون هناك مهندس وثلاثة أشخاص أقوياء لرفع المضخة. شخص واحد ليشرح العمل للفلاحين 2. عدة الاصلاح من أجي هي صندوقين آما في صورة 1.1 ماسورة وقضيب معدني حد أقص 15 بوصة آل مضخة 3. غواصة وحدة المضخة وحدة الرأس ومقبض 4. عدة رافعة لماسورة المكسورة من البير 4 5. شيكارة أسمنت What you need 1. You need a good strong team, one engineer plus 3 strong workers to do the lifting. One additional person to explain what you are doing to the local villagers is also useful. 2. Repairs kits, these are in the two boxes on the ground in photo 1.1, plus 15 pipes and rods for each well to be repaired. 3. Spare submersible pump unit, head unit and handle. 4. A length of metal bar with a turn in the end to retrieve broken pipes. This can be made by a length of rebar threaded at the end to fit onto the central metal bar you can retrieve broken pipes from any depth. In Sudan the device is known locally as a Murfa`in bags of cement to repair the base and soakaway channel. 3
4 Names of pump-parts ا سماء ا جزاء المضخة صورة 1.2 الم ضقب Pump handle وحدة الرأس Head unit الخزان Header tank البير Well القضيب المعدني Metal rod الماسورة Pipe غواصة وحدة المضخة Submersible pump unit صورة 1.3 صورة 1.4 صورة 1.5 حلقة احكام السد Seal غرفة الصمام Valve housing الصمام Valve (بلف المرور ( 4
5 1 Disassembly of the head unit الجزء الا ول: تفكيك وحدة الرأس صورة 2.1 صورة فك الغطاء 1.2 ادفع المقبض إلى أسفل وادخل الطوق تحت السلسلة انظر صورة فك الصامولة ومسمار بين السلسلة والمقبض انظر صورة Remove cover plate 1.2 Push pump handle down and insert collar (see photo 2.1) under the chain 1.3 Remove the nut and bold that connects the handle to the chain see photo 2.2 5
6 صورة فك الصامولة ومسماربين الخزان والا طار الخارجى انظر صورة فك الا طار الخارجى 1.4 Remove head unit bolts see photo Remove head unit housing 6
7 4 صورة سحب الطوق من تحت السلسلة انظر صورة 1.7 تجهيزالمنجلة الصغيرة 1.6 Remove the collar from underneath the chain see photo Prepare the small vice 7
8 صورة ارفع السلسلة لا قص حد (تقريبا 20 سم ( 1.9 ادخل المنجلة الصغيرة انظر صورة 1.10 أربط المنجلة على القضيب المعدني Lift up the rod by the chain 1.9 Insert the small vice see photo Tighten vice onto the rod. 8
9 6 صورة فك السلسلة من القضيب المعدني انظر صورة 1.12 افتح المنجلة 1.13 عند فتع المنجلة سوف يسقط القضيب المعدنى 1.14 انقل المنجلة الصغيرة 1.11 Remove the chain assembly see photo Open the vice 1.13 Let the inner rod drop down through the hole 1.14 Remove the small vice 9
10 استخراج غواصة وحدة المضخة 2 Extraction of the submersible pump unit الجزء الثانى: صورة نقل غطاء الخزان من الخزان وتجهيزالمنجلة الكبيرة انظر صورة Remove the header tank cover plate and prepare the large vice see photo 7 10
11 8 صورة ارفع الخزان وادخل المقبض الرافع انظر صورة 2.2 Lift the header tank and insert the lifting handles see photo 8 11
12 9 صورة ادخل المنجلة الكبيرة انظر صورة 2.3 Insert the large vice - see photo 9 12
13 صورة 10 انظر 2.4 اربط المنجلة الكبيرة على الماسورة 2.5 اربط منجلة وفلانش البير مع الصامولة والمسمار صورة Tighten the vice onto the pipe 2.5 Secure the vice onto the well flange with the bolts and nuts see photo
14 صورة افتح المنجلة وارفع الماسورة بواسطة المقبض الرافع 2.7 أربط المنجلة الكبيرة على الماسورة انظر صورة آرر عملية فتح رفع قفل حتى تصل إلى الوصلة الا ولى فوق المنجلة تقريبا 50 سم 2.6 Open the vice and lift the pipe using the lifting handles 2.7 Close the vice onto the pipe see photo Repeat the procedure open vice lift close vice until the join between two pipes is approximately 50 cms above the vice 14
15 12 صورة فصل الماسورتين بالمفتاح الا نجليزى انظر صورة 2.9 Separate the pipes using the pipe wrenches see photo 12 15
16 صورة افصل القضيبين بمفتاح ربط انظر صورة آرر الخطوات السابقة من 2.10:2.6 لكل ماسورة 2.10 Separate the rods using the spanners see photo Repeat the steps for all lengths of pipe 16
17 صورة أخيرا ارفع غواصة وحدة المضخة من البير انظر صورة Finally remove vice and pump unit from the well - see photo 14 17
18 فتح وفحص غواصة وحدة المضخة 3 Checking the submersible pump unit الجزء الثالث: صورة 15 وحدة المضخة والماسورة بمفتاح إنجليزى 3.1 افصل غواصة انظر صورة Disconnect the pipe from the pump unit using the pipe wrenches see photo 15 18
19 صورة افصل القضيب وغواصة وحدة المضخة بمفتاح ربط انظر صورة Disconnect the center rod from the pump unit - see photo 16 19
20 صورة افتح غواصة وحدة المضخة بالمفتاح إنجليزى 3.4 استخرج وحدة الصمام (بلف المرور) من غواصة وحدة المضخة انظر صورة Open the submersible pump unit using the pipe wrenches 3.4 Remove the valve unit see photo 17 20
21 صورة افحص الصمام (بلف المرور) وحلقة احكام السد في وحدة الصمام (بلف المرور) انظر صورة Check the condition of the seals and the valve see photo 18 21
22 صورة مثال عيب عادي: الصمام (بلف المرور) مكسور صورة 19.1 انظر 3.6 Photo 19.1 shows a common fault, the inlet valve is broken 3.7 ضع الصمام الجديد في غرفة الصمام 3.8 ضع شحم على حلقة احكام السد انظر صورة صورة Replace the valve in the valve housing 3.8 Put some grease on the inlet seals (see photo 19.2) before reinsertion in the valve housing 22
23 تجميع واعادة غواصة وحدة المضخة 4 Reassembly and reinsertion of submersible pump unit. الجزء الرابع: صورة 20 المضخة 4.1 قبل تجميع واعاد غواصة وحدة افحصها في جردل الماء انظر صورة Before re-insertion of pump unit into the well check the operation in a bucket of water see photo
24 صورة قبل تجميع واعاد المضخة احلال آل جزء قد صدأ 4.3 نصيحة: لفصل خزان عن الماسورة ثبت الخزان فوق البير انظر صورة Replace all rusted parts with new ones 4.3 Tip: to easily separate the header tank from a rusty pipe, turn the head unit upside down and anchor it on the well flange see photo 21 24
25 صورة تجميع واعادة غواصة وحدة المضخة هو عكس استخراج غواصة وحدة المضخة (آرر الخطوات من ( : 4.5 نقطة مهمة: ضع شريط تيفلون وشحم بين المواسير انظر صورة The insertion of the submersible pump section and reassembly of the pipes is the reverse of the steps described in sections 2.6 to Important point: Before reconnecting the pipes put some PTFE sealant tape around the thread and then a smear of grease (both provided with the repair kit) see photo
26 صورة 23 واعادتهم مع بعضهم (سوا) 4.6 ربط الماسورة الاخير ا والخزان انظر صورة Connect the last pipe and the header tank together, before inserting the combination into the well see photo 23 26
27 صورة اخراج المنجلة (انظر صورة 24) وربط الخزان على البير 4.7 Remove the vice see photo 24 - and lower the head unit into position. Bolt into place. 27
28 5 Reassembly of the head unit الجزء الخامس: تجميع وحدة الرأس صورة يجب قياس وقطع القضيب المعدني الجديد 5.2 عمل علامة (اللون الاخضر في صورة 25) على القضيب المعدني بحيث يكون متساوى مع فلانش الخزان 5.1 The center rod must be measured and cut to the correct length 5.2 Make a mark (the green mark on the center rod in figure 25) where the rod is level with the header tank flange 28
29 26 صورة ادخل المنجلة الصغيرة 5.4 ارفع القضيب المعدني 5.5 اربط المنجلة على القضيب المعدني 5.6 اقطع القضيب المعدني بالضبط عند العلامة انظر صورة 5.3 Insert the small vice 5.4 Pull up the inner rod 5.5 Tighten the vice on the rod 5.6 Cut the rod at the mark see photo 26 29
30 صورة ضع سن اللولب الجديد على القضيب المعدني انظر صورة Thread the rod with the die see photo 27 30
31 صورة ضع غطاء الخزان على الخزان انظور صورة ضع صمولة السلسلة على القضيب المعدني انظور صورة 5.8 Place the header tank cover over the rod see photo Put the chain securing bolt onto the center rod 28 31
32 29 صورة 29 اربط السلسلة على القضيب المعدني ادخل الطوق تحت السلسلة انظر صورة انقل المنجلة الصغيرة Tighten the chain onto the rod and chain securing nut 5.11 Insert the collar underneath the chain see photo Remove the small vice 32
33 صورة تجميع الاطار الخارجى انظر صورة Replace and bolt the outer casing to the header tank - see photo 30 33
34 31 صورة 31 قم بتجميع السلسلة و المقبض انظر صورة انقل الطوق من تحت السلسلة قم بتجميع الغطاء Re-attach the chain to the handle see photo Remove the collar from underneath the chain 5.15 Replace the cover 34
35 صورة اول يوم ضخ ماء آثير من البير لكن لا تشرب منه حتى اليوم الثانى 5.18 لتجنب تلوث البيريجب بناء طابق من الا سمنت حول لبير 5.17 On the first day pump out the well as much as possible but do not drink the water until the second day 5.18 To avoid contamination of the well from surface water re-construct the base and the soakaway/trough according to the designs in the Ajay handbook 35
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